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CEMENT CONCRETE BATCHING PLANT
CONCRETE BATCHING

CEMENT CONCRETE BATCHING PLANT

An Indian-make Indian Standard CEMENT CONCRETE BATCHING PLANT is a heavy-duty industrial assembly engineered to precisely weigh, blend, and mix aggregates, sand, cement, water, and chemical admixtures to produce high-quality concrete. Manufactured strictly in compliance with Bureau of Indian Standards (BIS) codes (such as IS:4925 for concrete batching plants) and MORT&H specifications, these plants are widely used for national highways, bridges, metro rails, and high-rise commercial structures across India. Capacities from 30 to 90 m³/hr (and beyond).

verified IS:4925 Compliant precision_manufacturing Precision Batching history 20+ Year Lifespan public Exported to 30 Countries

CAPACITY

30 – 90+ m³/hr

MIXER TYPE

Twin-Shaft / Pan

CONTROL

PLC / SCADA

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Overview
Technical Specifications
Features & Benefits
Applications
FAQs

Precision Concrete Production for Critical Infrastructure

An Indian-make Indian Standard CEMENT CONCRETE BATCHING PLANT is a heavy-duty industrial assembly engineered to precisely weigh, blend, and mix aggregates, sand, cement, water, and chemical admixtures to produce high-quality concrete. Manufactured strictly in compliance with Bureau of Indian Standards (BIS) codes (such as IS:4925 for concrete batching plants) and MORT&H specifications, these plants are widely used for national highways, bridges, metro rails, and high-rise commercial structures across India.

The Atlas CEMENT CONCRETE BATCHING PLANT delivers consistent, high-strength concrete for demanding projects. Whether you need a compact mobile plant for rural roads or a high-capacity stationary plant for ready-mix concrete supply, our systems offer unmatched precision, reliability, and efficiency.

settings Core Technical Specifications

ParameterCompact / Inline Bin SeriesTower / Large Commercial Series
Production Capacity20 m³/hr, 30 m³/hr, to 45 m³/hr60 m³/hr, 90 m³/hr, up to 120+ m³/hr
Mixer Type OptionsPan Mixer / Turbo Twin-Shaft MixerHeavy-duty Twin-Shaft Mixer
Aggregate Storage3 to 4 Bins (Cross-bin or Inline design)4 to 5 Large Compartment Bins
Weighing SensorsHigh-precision S-type electronic load cellsShear beam and compression load cells
Cement Silos1 to 2 Silos (typically 30-ton to 150-ton)Multiple Silos up to 200+ tons
Control SystemSCADA / PLC based with digital displayAdvanced SCADA with fully automated print-out

flowchart Plant Configurations in India

  • check_circle
    Mobile / Compact Batching Plants: Built on a single‑chassis layout with integrated wheels or a plug‑and‑play skid base. These can be fully commissioned within 2 to 3 days, making them highly popular for moving canal, bridge, or rural road projects.
  • check_circle
    Stationary Batching Plants: Installed on permanent concrete foundations. These are engineered for high‑volume commercial concrete suppliers (RMC - Ready Mix Concrete plants) operating 24/7 near major urban metropolitan hubs.

inventory_2 Quick Facts

BrandAtlas Engineering
OriginAhmedabad, India
Warranty18 Months
Delivery8–12 Weeks
StandardIS:4925, MORT&H
ConfigurationsMobile / Stationary
SpecificationDetails
Capacity30 m³/hr / 45 m³/hr / 60 m³/hr / 75 m³/hr / 90 m³/hr (custom up to 120+ m³/hr)
Mixer TypePan / Planetary (smaller) or Twin-Shaft (high-capacity)
Aggregate Bins3–5 bins (inline or cross-bin design)
Weighing SensorsS-type / Shear beam / Compression load cells, ±0.5% accuracy
Cement Silos1–2 (compact) / multiple (stationary), 30–200+ tons
Water & Admixture MeteringElectronic weigh hoppers on isolated load cells, ±0.3% accuracy
Control SystemPLC / SCADA with touchscreen, 99+ recipe storage, batch reports
Aggregate ConveyorWeighing belt conveyor / inclined belt conveyor (for large plants)
ComplianceIS:4925, MORT&H, BIS
Configuration OptionsMobile (skid/chassis) or Stationary (foundation)
Net Weight15,000–45,000 kg (model dependent)
precision_manufacturing

Precision Weighing & Batching

High-precision load cells (S‑type / shear beam / compression) ensure accurate weighing of aggregates, cement, water, and admixtures within ±0.5% tolerance for consistent concrete quality.

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Advanced PLC / SCADA Control

Intuitive touchscreen interface with 99+ recipe storage, automatic moisture compensation, and batch report generation for complete quality auditing.

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Twin‑Shaft Mixing Technology

Heavy-duty twin‑shaft mixers with counter‑rotating paddles ensure rapid, homogenous mixing for high‑strength concrete (M50 and above) within 30 seconds.

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Mobile / Skid‑Mounted Options

Plug‑and‑play mobile plants on single‑chassis with integrated wheels or skid bases, fully commissioned within 2–3 days for rapid deployment.

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Atlas Direct IoT Ready

Optional remote monitoring for production tracking, material consumption, and plant performance analytics.

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24/7 Technical Support

On‑site commissioning, operator training, and spare parts support across 30 countries.

route

National Highways & Expressways

High‑capacity stationary plants supply consistent concrete for major highway and expressway projects across India.

bridges

Bridges & Flyovers

Precision batching ensures high‑strength concrete for bridge decks, piers, and flyover structures.

metro

Metro Rail & Elevated Corridors

Reliable concrete supply for metro rail projects, viaducts, and station structures.

apartment

High‑Rise Buildings & Commercial Complexes

Ready‑mix concrete for urban construction, high‑rise towers, and commercial developments.

construction

Rural & Canal Projects

Mobile plants for PMGSY rural roads, canal lining, and irrigation infrastructure where mobility is essential.

warehouse

RMC (Ready Mix Concrete) Supply

Stationary plants for commercial RMC operators supplying multiple construction sites 24/7.

What capacities are available?expand_more

Standard capacities range from 30 m³/hr, 45 m³/hr, 60 m³/hr, 75 m³/hr to 90 m³/hr, with custom capacities up to 120+ m³/hr available for large commercial plants.

What is the difference between mobile and stationary plants?expand_more

Mobile plants are built on a single chassis or skid base for quick relocation and setup (within 2–3 days), ideal for rural and moving projects. Stationary plants are installed on permanent foundations for high‑volume, 24/7 RMC operations.

Which mixer type is recommended for high-strength concrete?expand_more

Twin‑shaft mixers are mandatory for high‑capacity highway and infrastructure projects. They provide rapid, homogenous mixing for high‑strength concrete (M50 and above) within 30 seconds.

What standards does the plant comply with?expand_more

The plant is manufactured in compliance with Bureau of Indian Standards (BIS) IS:4925 for concrete batching plants and MORT&H specifications.

Can the plant be customized for specific mix designs?expand_more

Yes, the PLC/SCADA system stores up to 99+ recipes, allowing operators to switch between different mix designs quickly and track moisture content for each batch.

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