A high-efficiency, clean melting system designed specifically for rapid and complete melting of bitumen-packed bags (25kg/50kg). Featuring a heated melting chamber, robust agitation, and automated bag feeding mechanism, this equipment ensures uniform melt quality with minimal energy consumption and zero bag residue. Ideal for bitumen depots, waterproofing plants, and road construction sites.
MELTING CAPACITY
1–5 TPH
MAX TEMPERATURE
180°C
POWER
10–40 kW
The Atlas Bitumen Bag Melter is a state-of-the-art melting system engineered for the complete and efficient melting of bitumen-packed bags. The system uses a thermic fluid heating chamber that ensures uniform heat distribution, preventing localized overheating and bag degradation. The integrated agitation system ensures homogeneous melt quality, while the automated bag feeding mechanism (optional) minimizes manual handling and maximizes productivity.
The design focuses on zero residue, ensuring that the bag material is completely melted and incorporated into the bitumen, with no waste disposal requirements. The enclosed heating chamber and vapor extraction system ensure a safe, clean working environment. The robust construction and corrosion-resistant materials guarantee long-term durability in the most demanding industrial settings.
Advanced melting technology ensures complete bag dissolution with zero residue, eliminating waste disposal and maximizing material yield.
Thermic fluid heating coils ensure consistent temperature distribution, preventing hot spots and material degradation.
Mineral wool insulation with aluminum cladding minimizes heat loss and reduces energy consumption.
Optional remote monitoring for temperature, energy consumption, and system performance.
Corrosion-resistant materials and easy-access panels ensure long life and minimal downtime.
On-site commissioning, training, and spare parts support across 25 countries.
Efficient melting of bagged bitumen for direct transfer to storage tanks or downstream processing.
Clean, efficient melting of bitumen bags for the production of waterproofing membranes and coatings.
Consistent supply of molten bitumen to emulsion and polymer modification plants.
On-site melting of bitumen bags for tack coat, prime coat, and hot mix production.
The melter is designed to handle standard 25kg and 50kg bitumen bags. Custom configurations for other bag sizes are available upon request.
The melter is available with manual, semi-automatic, or fully automatic bag feeding systems. The automatic system uses a conveyor belt and hopper for continuous operation, minimizing manual handling.
No, the bag melter is designed for zero residue melting. The bag material is completely dissolved into the bitumen, eliminating waste and maximizing material utilization.
Yes, the melter is suitable for polymer-modified bitumen (PMB) bags. The efficient heating system ensures proper melting, although higher temperatures or longer residence times may be required.
Get a tailored quote for your bag size, capacity, and automation requirements.