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Bitumen Melting
BITUMEN MELTING

Bitumen Melting Equipment

A high-performance, energy-efficient bitumen melting system engineered for rapid and uniform melting of solid bitumen, polymer-modified bitumen, and other viscous materials. Featuring a thermic fluid heating system, advanced insulation, and automated temperature control, this equipment delivers consistent melt quality with minimal energy consumption—ideal for bitumen storage depots, emulsion plants, and road construction sites.

verified ISO 9001:2015 bolt Energy Efficient history 20+ Year Lifespan public Exported to 28 Countries

CAPACITY

2–15 TPH

MAX TEMP

180°C

POWER

15–45 kW

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Overview
Technical Specifications
Features & Benefits
Applications
FAQs

Efficient, Uniform Bitumen Melting

The Atlas Bitumen Melting is a high-efficiency, fully integrated system designed for rapid and uniform melting of solid bitumen, polymer-modified bitumen, and other viscous materials. The equipment utilizes a thermic fluid heating system that ensures uniform heat distribution throughout the melting chamber, preventing localized overheating and material degradation.

Featuring a robust, insulated melting tank with a heavy-duty agitator, the system ensures consistent melt quality and optimal material flow. The advanced PLC-based control panel allows precise temperature regulation and monitoring, while the modular design facilitates easy integration with existing storage and handling systems.

  • check_circleUniform heat distribution for consistent melt quality
  • check_circleHigh-efficiency thermic fluid heating system
  • check_circlePLC-controlled with real-time temperature monitoring

inventory_2 Quick Facts

BrandAtlas Engineering
OriginAhmedabad, India
Warranty18 Months
Delivery6–8 Weeks
Specification Details
Melting Capacity2 TPH / 5 TPH / 10 TPH / 15 TPH
Max Operating Temperature180°C (thermic fluid heated)
Tank Capacity5,000–25,000 Litres
Heating SystemThermic fluid heating coils
AgitationHeavy-duty agitator with variable speed drive
InsulationHigh-density mineral wool with aluminum cladding
Control SystemPLC + HMI Touchscreen with recipe storage
Power Requirement15–45 kW (model dependent)
Material of ConstructionMild Steel / SS 304 / SS 316 (customizable)
ComplianceIS 8887, ASTM D977, MoRTH specifications
Net Weight3,500–12,000 kg (model dependent)
thermostat

Uniform Heating System

Thermic fluid heating coils with optimized layout ensure consistent temperature distribution across the entire melting chamber.

insulation

High-Efficiency Insulation

Heavy-duty mineral wool insulation with aluminum cladding minimizes heat loss and reduces energy consumption.

memory

Atlas Direct IoT Ready

Optional remote monitoring for temperature, energy consumption, and system performance.

settings

Precision Temperature Control

PLC-based control with PT-100 sensors ensures precise temperature regulation within ±2°C.

build

Low Maintenance Design

Heavy-duty construction with easy-access panels and corrosion-resistant materials ensures long life and minimal downtime.

support_agent

24/7 Technical Support

On-site commissioning, training, and spare parts support across 28 countries.

oil_barrel

Bitumen Storage Depots

Efficient melting and storage of solid bitumen for bulk distribution and downstream processing.

factory

Emulsion & PMB Plants

Integrated melting system for consistent supply of molten bitumen to emulsion and polymer modification plants.

construction

C . CEMENT CONCRETE PLANT Projects

On-site melting of bitumen drums for tack coat, prime coat, and hot mix asphalt production.

waterproof

Waterproofing & Roofing

Melting of bitumen-based waterproofing compounds and roofing materials for construction and maintenance.

What materials can this equipment melt?expand_more

The equipment is designed for melting solid bitumen, polymer-modified bitumen (PMB), and other viscous petroleum products. It can handle materials with softening points up to 180°C.

What is the typical melt rate?expand_more

The melt rate ranges from 2 to 15 TPH depending on the model and material properties. The equipment can operate continuously for high-volume production.

Can the equipment be integrated with existing storage tanks?expand_more

Yes, the equipment is designed with standard flanged connections for easy integration with storage tanks, transfer pumps, and downstream processing systems.

Is the equipment suitable for batch or continuous operation?expand_more

The equipment can be configured for both batch and continuous operation, with custom control systems to match your production requirements.

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