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Cold Mix Asphalt Plant
COLD MIX TECHNOLOGY

A 4. Cold Mix Asphalt Plant (For Monsoon Pothole Repair Work)

A compact and efficient plant designed for producing emulsion‑based cold asphalt mixes without conventional aggregate heating. Ideal for monsoon pothole repair, emergency road maintenance, patch repair, rural roads, premix carpet, bituminous macadam and other pavement maintenance applications. The plant provides controlled aggregate, water and bitumen‑emulsion dosing with uniform mixing for reliable cold‑mix production. Indian road guidance specifically identifies cold‑emulsion technology for pothole filling and patch repairs.

verified ISO 9001:2015 eco No Heating Required history 15+ Year Lifespan public Exported to 25 Countries

CAPACITY

10–60 TPH

EMULSION TYPE

RS / MS / SS

POWER

20–75 kW

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Overview
Technical Specifications
Features & Benefits
Applications
FAQs

Eco‑Friendly Cold Mix Asphalt Production

The Atlas Cold Mix Asphalt Plant is an innovative, energy‑efficient solution for producing high‑quality cold mix asphalt using bitumen emulsion technology. Unlike traditional hot mix plants, the cold mix process does not require heating of aggregates or bitumen, resulting in significant energy savings and drastically reduced carbon emissions. It is particularly useful for road maintenance, pothole patching and monsoon repair work, because the material can be produced and laid without a conventional hot‑mix plant.

The plant features a continuous pugmill mixer with precision emulsion dosing, variable-speed aggregate feeders, and a user-friendly PLC control system. The compact, modular design allows for quick setup and relocation, making it ideal for rural road projects, patchwork operations, and remote site applications where hot mix plants are not feasible.

  • check_circleNo heating required—operates at ambient temperature
  • check_circleEmulsion-based mixing for superior coating and adhesion
  • check_circleCompact footprint — fits within 30 x 20 ft site area

inventory_2 Quick Facts

BrandAtlas Engineering
OriginAhmedabad, India
Warranty18 Months
Delivery6–8 Weeks
Specification Details
Capacity10 TPH / 20 TPH / 40 TPH / 60 TPH
Mix TypeContinuous cold mix asphalt (emulsion‑based)
Aggregate Bins2–4 bins (customizable), each 5–15 m³
Mixing UnitTwin‑shaft pugmill with adjustable speed
Emulsion DosingPLC‑controlled pump with flow meter
Power Requirement20–75 kW (model dependent)
Water AdditionVariable‑speed pump, PLC controlled
Control SystemPLC + HMI Touchscreen
Emulsion CompatibilityRS / MS / SS cationic and anionic
ComplianceIS 8887, ASTM D977, MoRTH
FootprintApprox. 30 ft x 20 ft
Net Weight8,000–18,000 kg (model dependent)
eco

Energy Efficient

No heating of aggregates or bitumen—operates at ambient temperature, saving up to 80% energy compared to hot mix plants.

precision_manufacturing

Precision Emulsion Dosing

PLC‑controlled pump with high‑accuracy flow meter ensures consistent emulsion content for uniform mix quality.

memory

Atlas Direct IoT Ready

Optional remote monitoring for production tracking, emulsion consumption, and plant performance.

build

Low Maintenance

Simple design with easy‑access panels and wear‑resistant components reduces downtime and service costs.

move_down

Mobile / Skid‑Mounted

Quick relocation between project sites—ideal for rural roads, patchwork, and remote infrastructure projects.

support_agent

24/7 Technical Support

On‑site commissioning, training, and spare parts support across 25 countries.

route

Rural & Village Roads

Cost-effective cold mix production for PMGSY and rural road connectivity projects where hot mix plants are not viable.

construction

Road Patching & Maintenance

On-demand production of cold mix for pothole repairs, surface patching, and road maintenance operations.

forest

Hill & Remote Area Projects

Ideal for challenging terrains where transporting hot mix is impractical—produces mix on-site at ambient temperature.

warehouse

Stockpile Production

Produce cold mix in bulk for stockpiling and later use—does not require heated storage or transport.

What emulsion grades can this plant use?expand_more

The plant is compatible with RS (Rapid Setting), MS (Medium Setting), and SS (Slow Setting) cationic and anionic emulsions. The dosing system is configurable for each grade.

What is the typical emulsion content in the mix?expand_more

Emulsion content typically ranges from 4% to 8% by weight of aggregates, depending on the aggregate type, desired mix properties, and project specifications.

Can the plant produce cold mix for immediate use?expand_more

Yes, cold mix asphalt produced by this plant can be used immediately after mixing. It can also be stockpiled for up to 3–4 weeks with proper storage conditions.

Is the plant suitable for mobile operations?expand_more

Yes, the plant is available in skid-mounted and mobile configurations for quick relocation and setup at different project sites.

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