A . BITUMEN MODIFY PLANT Plant

Overview

Technical Specifications

Features & Benefits

Applications

FAQs

Engineered for Stable, High‑Quality Emulsion

Our A . BITUMEN MODIFY PLANT Plant is a complete system that combines heating, dosing, milling, and control to produce a uniform dispersion of bitumen in water. The process is safer and more energy-efficient than hot bitumen methods, making it ideal for cold‑mix asphalt, tack coats, surface dressing, and more.

Every plant is built around a high‑shear colloid mill – the “heart” of the system – which reduces bitumen to microscopic droplets (1–10 microns) to create a stable emulsion. The PLC‑based control panel monitors flow rates, temperatures, and dosing ratios in real time, ensuring consistent quality batch after batch.

Core Components

storageA 5. BITUMEN TANKs – insulated and heated to 150–160°C to reduce viscosity.
water_dropWater Tanks – heated to 40–70°C for optimal emulsification.
scienceEmulsifier Dosing & Chemical Tanks – stainless steel tanks with precise dosing pumps for emulsifiers, acids, and additives.
precision_manufacturingA 4. COLD MIX ASPHALT PLANT (FOR MONSOON POTHOLE REPAIR WORK) – high-shear rotor-stator that produces fine, stable dispersion.
memoryPLC Control Panel – automated monitoring of all process parameters.
inventory_2Finished Emulsion Storage – tanks with agitators to prevent settling.

Production Process

Heat raw bitumen and water to specified temperatures.
Prepare the water phase by mixing water with precise amounts of emulsifiers and pH‑adjusting agents.
Mill both heated streams simultaneously in the colloid mill under high shear.
Cool and transfer the finished emulsion to storage tanks.
Conduct quality control testing (viscosity, stability, setting time).

inventory_2 Quick Facts

BrandAtlas Engineering

OriginAhmedabad, India

Warranty18 Months

Delivery6–8 Weeks

SpecificationDetails

Capacity1 TPH / 2 TPH / 5 TPH / 10 TPH

Plant TypeBatch or Continuous | Stationary or Mobile/Containerized

Emulsion GradesRS (Rapid Setting), MS (Medium Setting), SS (Slow Setting); Cationic & Anionic

A 4. COLD MIX ASPHALT PLANT (FOR MONSOON POTHOLE REPAIR WORK) TypeHigh-shear rotor-stator, droplet size 1–10 µm

Bitumen HeatingThermic fluid, up to 160°C

Water HeatingElectric or thermic fluid, 40–70°C

Emulsifier DosingAutomated PLC-controlled pump, stainless steel tanks

Power Requirement15–45 kW (model dependent)

Storage Tank Capacity5,000–50,000 Litres

Control SystemPLC + HMI Touchscreen

ComplianceIS 8887, ASTM D977, MoRTH

FootprintApprox. 30 ft x 15 ft

Net Weight2,800–6,500 kg (model dependent)

precision_manufacturing

High‑Shear A 4. COLD MIX ASPHALT PLANT (FOR MONSOON POTHOLE REPAIR WORK)

The heart of the plant – produces uniform bitumen droplets (1‑10 µm) for a stable, long‑shelf‑life emulsion.

eco

Energy Efficient

Safer and more energy‑efficient than hot bitumen processes; optimized thermic fluid heating reduces fuel consumption.

memory

PLC‑Based Automation

Real‑time monitoring of temperature, flow, and dosing ratios ensures consistent product quality and safety.

build

Low Maintenance

Easy‑access panels and standardized parts reduce downtime and service costs.

move_down

Flexible Configurations

Available in batch or continuous, stationary or mobile/containerized designs to suit any project scale.

support_agent

24/7 Technical Support

On‑site commissioning, training, and spare parts support across 32 countries.

Common Applications

route

Surface Dressing & Chip Sealing

Rapid‑setting emulsions (CRS‑1, CRS‑2) for sealing and waterproofing road surfaces.

layers

Tack & Prime Coats

Slow‑setting (CSS‑1, SS‑1) emulsions for bonding asphalt layers and sealing granular bases.

foundation

Cold Mix B . ROAD CONSTRUCTION PLANT

Medium‑setting (CMS‑2, MS) emulsions for producing cold‑mix asphalt in rural and hill roads.

water

Slurry Seal & Microsurfacing

Polymer‑modified CSS‑type emulsions for high‑performance surface treatments.

agriculture

Soil Stabilization

Slow‑setting emulsions for dust control and stabilising base layers.

construction

Pothole Repair & Waterproofing

Cold‑mix emulsions and waterproofing membranes for maintenance work.

Emulsion Grade Selection Guide

Application	Recommended Emulsion
Chip seal / surface dressing	CRS‑1 / CRS‑2
Tack coat	CSS‑1 / SS‑1
Fog seal	CSS‑1 / SS‑1
Slurry seal	CSS‑1 / CSS‑2
Microsurfacing	Polymer‑modified CSS‑type
Cold mix asphalt	CMS‑2 / CSS‑2
Premix / aggregate mixing	MS / CMS grades
Pothole repair	MS / CMS or cold‑mix emulsion
Soil stabilization	SS / CSS grades

* Selection depends on aggregate type, temperature, moisture, traffic, and specification (IS / ASTM).

What emulsion grades can this plant produce?expand_more

The plant can produce Rapid‑Setting (RS), Medium‑Setting (MS), and Slow‑Setting (SS) emulsions, both cationic and anionic, by adjusting emulsifier type and dosage. Commercially popular grades include CRS‑1, CRS‑2, CMS‑2, CSS‑1, and CSS‑2.

Is the plant available in mobile / containerised version?expand_more

Yes, we offer both stationary and mobile/containerized designs for easy transport and rapid setup across multiple project sites.

What is the typical delivery and installation time?expand_more

Standard units ship in 6–8 weeks from order confirmation. On‑site commissioning and training are included.

Can the plant be customized for specific capacity or grade requirements?expand_more

Absolutely. Our engineering team can tailor capacity (1–10 TPH), tank sizes, emulsifier systems, and control features to match your project needs.

What quality standards does the plant meet?expand_more

Our plants are designed to comply with IS 8887, ASTM D977, and MoRTH specifications, with rigorous quality control testing for viscosity, stability, and setting time.

A . BITUMEN MODIFY PLANT Plant